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Method Statement – Heavy/Complex Precast Lifting, Crane Selection, Spreader Beams, Rigging Geometry, COG Verification, Exclusion Zones, and Tandem Lifts inspection and test plan example.

Inspection and Test Plan for Method Statement – Heavy/Complex Precast Lifting, Crane Selection, Spreader Beams, Rigging Geometry, COG Verification, Exclusion Zones, and Tandem Lifts

AI-assisted inspection and test plan connected to a method statement, with PDF and Excel export.

Published 10 Jun 2026 Rev. 00 2 views
About this ITP: This ITP defines hold/witness points for heavy precast and tandem lifts: plan approval, ground/matting verification, rigging certification, trial lift checks, weather control, and placement tolerances.

More than a static template

Unlike a downloadable Word or PDF template, this ITP is an AI-assisted editable starting point directly connected to its method statement. Every inspection activity, hold point, and acceptance criterion is structured and ready to adapt to your project.

  • AI-assisted customization — Tailor inspection activities and acceptance criteria to your specific project scope.
  • Linked method statement — This ITP is connected to the corresponding method statement describing the work sequence.
  • Multiple export formats — Download as a formatted PDF or editable Excel spreadsheet.
  • Editable starting point, not a final document — Review and verify all content against your project specifications and standards before use.

What you can customize

When you save this ITP to your account, every inspection row becomes editable. You can add, remove, or modify:

  • Inspection activity — Description of what is being inspected.
  • Inspection type — Hold point (H), Witness point (W), Review (R), or Monitor (M).
  • Responsibility — Contractor, subcontractor, engineer, or client.
  • Frequency — How often the inspection occurs.
  • Acceptance criteria — Referenced standard or specification requirement.
  • Records — Forms, test reports, or checklists required as evidence.

Why this ITP is used

To verify that critical lifting operations are engineered, controlled, and executed within defined safety and quality parameters.

Who uses this inspection and test plan

Appointed Person, Lift Supervisor, Crane Operators, HSE, Geotechnical and Structural Engineers, and the Client’s Representative.

When this ITP is prepared and submitted

For all heavy or complex precast lifts, especially tandem lifts or lifts classified as critical by the project HSE plan.

Who receives or approves this ITP

Client/Engineer for review and approval prior to lifting.

Inspection scope

Covers document approvals, ground bearing verification, crane configuration, certified rigging, trial lift acceptance, weather limits, and placement checks.

Typical hold, witness, and review points

Mat design acceptance; rigging inspection; trial lift witness; start of tandem main lift; placement verification.

Typical inspection records

Approved lift plan, rigging register, crane checklists, mat calc/inspections, wind logs, trial lift logs, load-share readings, as-placed records, close-out report.

Important approval note

This ITP is an AI-assisted editable starting point, not a pre-approved document. Before use on any project, all inspection activities, hold points, and acceptance criteria must be reviewed and approved by the relevant parties (superintendent, principal contractor, or client representative) in accordance with your contract and project quality plan.

Always verify acceptance criteria against your applicable drawings, specifications, and regulatory requirements. Hold points must be confirmed with the relevant authority before work proceeds past that point.

Inspection and test plan

Activity Inspection / Test Acceptance Criteria Responsibility Record
Lift Plan Preparation and Approval Document review against standards and OEM charts Plan complete; calculations checked; approvals obtained Appointed Person / Engineer Approved Lift Plan
Ground Bearing Capacity & Mat Installation Review outrigger loads; inspect mats for level and integrity GBPA ≤ allowable; levelness ≤0.3°; mats undamaged Geotechnical Engineer / Supervisor Mat Calc & Inspection Sheet
Crane Assembly & Pre-use Checks Functional checks (LMI, hoist, slew, brakes, alarms) All systems operational; no defects Crane Supplier / Lift Supervisor Pre-use Checklist
Rigging Gear Certification & Inspection Visual inspection; certificate verification; WLL and angle compliance Tagged/undamaged; WLL ≥ demand incl. angle factor Lift Supervisor / Rigger Rigging Register & Checklist
Precast Element Readiness Weight/COG confirmation; concrete strength evidence; insert/padeye check Meets manufacturer requirements; no defects Structural Engineer / Supplier Supplier Certs; Test Reports
Exclusion Zone and Comms Setup Site walkdown; radio function test Zones signed/barriered; comms clear Lift Supervisor / HSE HSE Checklist; Comms Log
Trial Lift (COG and Load Share) Hoist 100–200 mm; monitor load cells; check balance Load share within ±10% plan; stable; no twist Lift Supervisor / Operators Trial Lift Log
Main Lift – Weather Compliance Wind speed monitoring at height Wind ≤ threshold set in plan [Verify] Lift Supervisor Wind Log
Placement Tolerances Check position/level vs drawings Within specified tolerances [Verify] Surveyor / Supervisor As-placed Check Record
Post-Lift Inspection & Close-out Rigging condition; NCR review if any No damage; documents complete Lift Supervisor / HSE Close-out Report

This table is a read-only public reference. Download the PDF or Excel version, or customize this ITP to edit it for your project.

Frequently asked questions

Yes, for this method they are required to verify load-share during trial and main lifts, unless an alternative engineered monitoring method is approved.

Demonstrated GBPA at or below allowable with factor of safety per design and verified crane levelness within tolerance.

No. If wind exceeds the defined threshold or gusts are unsafe, operations must be paused until conditions are back within limits. [Verify per HSE plan].

Related method statement

This Inspection and Test Plan is associated with the Method Statement – Heavy/Complex Precast Lifting, Crane Selection, Spreader Beams, Rigging Geometry, COG Verification, Exclusion Zones, and Tandem Lifts method statement, which describes the step-by-step construction sequence, resources, materials, equipment, safety controls, and environmental controls for this activity.

View the Method Statement – Heavy/Complex Precast Lifting, Crane Selection, Spreader Beams, Rigging Geometry, COG Verification, Exclusion Zones, and Tandem Lifts method statement →

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