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Method Statement: Firestop Mortar Application for Large Openings and Mixed Services inspection and test plan example.

Inspection and Test Plan for Method Statement: Firestop Mortar Application for Large Openings and Mixed Services

AI-assisted inspection and test plan connected to a method statement, with PDF and Excel export.

Published 13 Jun 2026 Rev. 00 1 views
About this ITP: Structured ITP defining hold/witness points and records for firestop mortar works: system approvals, preparation, mixing, density, placement, curing, adhesion, and labeling.

More than a static template

Unlike a downloadable Word or PDF template, this ITP is an AI-assisted editable starting point directly connected to its method statement. Every inspection activity, hold point, and acceptance criterion is structured and ready to adapt to your project.

  • AI-assisted customization — Tailor inspection activities and acceptance criteria to your specific project scope.
  • Linked method statement — This ITP is connected to the corresponding method statement describing the work sequence.
  • Multiple export formats — Download as a formatted PDF or editable Excel spreadsheet.
  • Editable starting point, not a final document — Review and verify all content against your project specifications and standards before use.

What you can customize

When you save this ITP to your account, every inspection row becomes editable. You can add, remove, or modify:

  • Inspection activity — Description of what is being inspected.
  • Inspection type — Hold point (H), Witness point (W), Review (R), or Monitor (M).
  • Responsibility — Contractor, subcontractor, engineer, or client.
  • Frequency — How often the inspection occurs.
  • Acceptance criteria — Referenced standard or specification requirement.
  • Records — Forms, test reports, or checklists required as evidence.

Why this ITP is used

To verify that each firestop penetration matches an approved tested system and meets quality, safety, and documentation requirements.

Who uses this inspection and test plan

QA/QC inspectors, site engineers, specialist installers, and the consultant/client representatives.

When this ITP is prepared and submitted

From pre-start approvals through installation, curing, and final acceptance of each penetration.

Who receives or approves this ITP

Consultant/Client for approval and witnessing.

Inspection scope

System/EJ verification, materials, preparation, containment, mixing, wet density, placement, depth, curing, adhesion, and labeling.

Typical hold, witness, and review points

System/EJ approval (Hold), backings/devices (Hold/Witness), formwork (Hold/Witness), wet density (Witness), depth/geometry (Hold/Witness), adhesion (Witness).

Typical inspection records

Approved listings/EJs, batch/mix logs, density results, inspection checklists, photos, calibration certs, labels, and penetration register.

Important approval note

This ITP is an AI-assisted editable starting point, not a pre-approved document. Before use on any project, all inspection activities, hold points, and acceptance criteria must be reviewed and approved by the relevant parties (superintendent, principal contractor, or client representative) in accordance with your contract and project quality plan.

Always verify acceptance criteria against your applicable drawings, specifications, and regulatory requirements. Hold points must be confirmed with the relevant authority before work proceeds past that point.

Inspection and test plan

Activity Inspection / Test Acceptance Criteria Responsibility Record
Approval of Firestop System/EJ Review of listings/EJ vs site condition Exact match to services, substrate, and rating; deviations approved in writing. Site Engineer / Consultant Approved submittal, ITP sign-off
Material Delivery and Storage Check CoC, shelf life, storage conditions Bags intact; within expiry; SDS/MDS on site. QA/QC / Installer Material receipt log
Substrate Preparation Cleanliness, SSD, roughness/primer as required Sound, dust-free, SSD; primer uniform (if specified). QA/QC Prep checklist, photos
Backings and Intumescent Devices Type/size/orientation/compression Devices/backing per system; compression 25–50% [Verify]. QA/QC / Site Engineer Photo record
Formwork/Containment Leak-tightness and bracing; anchor locations No-drill zones respected; braced; sealed joints. QA/QC Formwork inspection sheet
Mix Control Water ratio, mixing time/speed, pot life Within manufacturer limits; no retempering. Installer / QA/QC Batch/mix log
Wet Density Test Mass of 1 L sample Within published wet density ±10% [Verify]. Installer / QA/QC Density test report
Placement and Consolidation Visual observation during placement No displacement of devices; no visible voids; proper layer thickness. QA/QC In-process photos
Depth/Geometry Verification Depth gauge and measurement ≥ listed thickness; tolerance −0/+5 mm. QA/QC Measurement log
Curing/Protection Time and condition checks Protected for specified period; no early loading. Installer / QA/QC Curing log
Field Adhesion Check Perimeter pry/sounding No continuous debond >100 mm; no through-gaps; repair if failed. QA/QC / Consultant Adhesion test log
Labeling and Documentation Visual and register check Label present and correct; register complete with photos/tests. Installer / QA/QC Penetration register, photos

This table is a read-only public reference. Download the PDF or Excel version, or customize this ITP to edit it for your project.

Frequently asked questions

Not typically. A perimeter pry and sounding check is used unless a pull-off test is specified by project documents.

Through tight, braced formwork with release linings and staged lifts; reinforcement mesh only if required by the approved system.

Related method statement

This Inspection and Test Plan is associated with the Method Statement: Firestop Mortar Application for Large Openings and Mixed Services method statement, which describes the step-by-step construction sequence, resources, materials, equipment, safety controls, and environmental controls for this activity.

View the Method Statement: Firestop Mortar Application for Large Openings and Mixed Services method statement →

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