G
Guest

Method Statement: Firestopping of Cable Bundles and Cable Trays Penetrating Fire-Rated Barriers (Intumescent Mastic/Sealant) inspection and test plan example.

Inspection and Test Plan for Method Statement: Firestopping of Cable Bundles and Cable Trays Penetrating Fire-Rated Barriers (Intumescent Mastic/Sealant)

AI-assisted inspection and test plan connected to a method statement, with PDF and Excel export.

Published 12 Jun 2026 Rev. 00 2 views
About this ITP: This ITP defines inspections for firestopping of cable bundles and trays using intumescent sealant, from material approval to final labeling and third-party verification.

More than a static template

Unlike a downloadable Word or PDF template, this ITP is an AI-assisted editable starting point directly connected to its method statement. Every inspection activity, hold point, and acceptance criterion is structured and ready to adapt to your project.

  • AI-assisted customization — Tailor inspection activities and acceptance criteria to your specific project scope.
  • Linked method statement — This ITP is connected to the corresponding method statement describing the work sequence.
  • Multiple export formats — Download as a formatted PDF or editable Excel spreadsheet.
  • Editable starting point, not a final document — Review and verify all content against your project specifications and standards before use.

What you can customize

When you save this ITP to your account, every inspection row becomes editable. You can add, remove, or modify:

  • Inspection activity — Description of what is being inspected.
  • Inspection type — Hold point (H), Witness point (W), Review (R), or Monitor (M).
  • Responsibility — Contractor, subcontractor, engineer, or client.
  • Frequency — How often the inspection occurs.
  • Acceptance criteria — Referenced standard or specification requirement.
  • Records — Forms, test reports, or checklists required as evidence.

Why this ITP is used

To verify each penetration firestop conforms to approved tested systems and achieves the specified fire-resistance rating.

Who uses this inspection and test plan

QA/QC engineers, site engineers, firestop supervisors, third-party inspectors, and the Authority Having Jurisdiction (AHJ).

When this ITP is prepared and submitted

From pre-installation through final inspection and handover for every cable penetration scope.

Who receives or approves this ITP

Consultant/Engineer and, where applicable, the AHJ.

Inspection scope

Material/system approval, barrier and opening verification, backing installation, sealant depth and continuity, labeling, and final documentation.

Typical hold, witness, and review points

HP-1 System verification; WP-2 Backing installation; WP-3 Sealant application; HP-2 Final inspection; TP-1 Third-party inspection if required.

Typical inspection records

Approved listings/TDS, measurement logs, photo records, penetration register, inspection/third-party reports, NCRs and closures.

Important approval note

This ITP is an AI-assisted editable starting point, not a pre-approved document. Before use on any project, all inspection activities, hold points, and acceptance criteria must be reviewed and approved by the relevant parties (superintendent, principal contractor, or client representative) in accordance with your contract and project quality plan.

Always verify acceptance criteria against your applicable drawings, specifications, and regulatory requirements. Hold points must be confirmed with the relevant authority before work proceeds past that point.

Inspection and test plan

Activity Inspection / Test Acceptance Criteria Responsibility Record
Approval of materials and system listings Verify UL/ETA system matches configuration; check TDS/SDS; verify installer certifications. Submittals approved; system ratings meet/exceed barrier rating; materials within shelf life. QA/QC Engineer Approved submittals; material approvals; training records
Pre-installation inspection (barrier and opening) Check barrier rating and thickness; opening size and condition; environmental conditions within TDS range. Barrier complete; opening clean/dry; annular space achievable per listing; ambient within limits. QA/QC Engineer Pre-install checklist; photos
Backing installation inspection Verify mineral wool density, compression, continuity, and recess for sealant depth. Continuous tight backing; recess adequate for required sealant depth; no gaps/voids. QA/QC Engineer Measurement log; photos
Sealant application inspection Probe measurement of sealant depth; verify injection between cables and around tray perimeter; visual continuity. Sealant to full required depth; complete 360° contact; smooth tooled finish; ≥10 mm lap onto substrate. QA/QC Engineer Depth verification log; photos
Final inspection and labeling Check curing protection, absence of damage/voids, presence of supports, and correct identification tag. Compliant to listing; undamaged seal; supports in place; label content complete and legible. QA/QC Engineer Final inspection report; penetration register update
Third-party inspection (if required) Per ASTM E2174/EN 1366-3 sampling or 100% visual; possible limited destructive verification per agreed plan. Acceptance per referenced standard/AHJ; any defects rectified and re-inspected. Independent Inspector Third-party report; NCR/closure records (if any)

This table is a read-only public reference. Download the PDF or Excel version, or customize this ITP to edit it for your project.

Frequently asked questions

Only if required by the ITP/AHJ. ASTM E2174 allows either 100% visual inspection or statistical destructive testing, subject to project agreement.

Record at least three depth measurements per penetration; increase proportionally for large tray openings to ensure representative coverage.

Stop work, obtain an OEM technical letter proposing an equivalent tested configuration, and seek Engineer/AHJ approval before proceeding.

Related method statement

This Inspection and Test Plan is associated with the Method Statement: Firestopping of Cable Bundles and Cable Trays Penetrating Fire-Rated Barriers (Intumescent Mastic/Sealant) method statement, which describes the step-by-step construction sequence, resources, materials, equipment, safety controls, and environmental controls for this activity.

View the Method Statement: Firestopping of Cable Bundles and Cable Trays Penetrating Fire-Rated Barriers (Intumescent Mastic/Sealant) method statement →

Related resources