Inspection and Test Plan for Method Statement: Exothermic Welding of Earthing and Lightning Protection Connections
AI-assisted inspection and test plan connected to a method statement, with PDF and Excel export.
More than a static template
Unlike a downloadable Word or PDF template, this ITP is an AI-assisted editable starting point directly connected to its method statement. Every inspection activity, hold point, and acceptance criterion is structured and ready to adapt to your project.
- AI-assisted customization — Tailor inspection activities and acceptance criteria to your specific project scope.
- Linked method statement — This ITP is connected to the corresponding method statement describing the work sequence.
- Multiple export formats — Download as a formatted PDF or editable Excel spreadsheet.
- Editable starting point, not a final document — Review and verify all content against your project specifications and standards before use.
What you can customize
When you save this ITP to your account, every inspection row becomes editable. You can add, remove, or modify:
- Inspection activity — Description of what is being inspected.
- Inspection type — Hold point (H), Witness point (W), Review (R), or Monitor (M).
- Responsibility — Contractor, subcontractor, engineer, or client.
- Frequency — How often the inspection occurs.
- Acceptance criteria — Referenced standard or specification requirement.
- Records — Forms, test reports, or checklists required as evidence.
Why this ITP is used
To ensure each exothermic weld meets project and standard requirements through controlled inspections and tests.
Who uses this inspection and test plan
QA/QC engineers, site engineers, client/engineer representatives, and third-party testers.
When this ITP is prepared and submitted
Before, during, and after welding to control materials, execution, and acceptance of joints.
Who receives or approves this ITP
Client/Engineer for approval and witnessing at hold points.
Inspection scope
Materials verification, mold/conductor preparation, ignition/welding, post-weld inspection, functional tests, coating, and records.
Typical hold, witness, and review points
Pre-ignition setup (Hold); post-weld visual/hammer (Hold); pull-test (Witness/Hold if specified).
Typical inspection records
MIRs, weld logs, photos, visual/hammer checklists, DLRO logs, pull-test certificates, coating inspection records, calibration certificates.
Important approval note
This ITP is an AI-assisted editable starting point, not a pre-approved document. Before use on any project, all inspection activities, hold points, and acceptance criteria must be reviewed and approved by the relevant parties (superintendent, principal contractor, or client representative) in accordance with your contract and project quality plan.
Always verify acceptance criteria against your applicable drawings, specifications, and regulatory requirements. Hold points must be confirmed with the relevant authority before work proceeds past that point.
Inspection and test plan
| Activity | Inspection / Test | Acceptance Criteria | Responsibility | Record |
|---|---|---|---|---|
| Materials receipt – weld metal, disks, molds | Visual, document check | Correct types/sizes; undamaged; dry; certificates available | QA/QC, Client/Engineer (Witness) | MIR, Material approval, Batch log |
| Technician competency | Certificate check | Valid manufacturer training/certification [Verify] | QA/QC | Training record |
| Workfront readiness and PTW | Permit verification | Hot Work Permit active; controls in place | HSE, Foreman, Client/Engineer (Witness) | PTW, HSE checklist |
| Mold and conductor preparation | Dryness, cleanliness check | Mold dry; conductors bright metal, oil-free | Technician, QA/QC | Weld log |
| Pre-ignition setup – HOLD | Setup verification | Correct mold/charge, secure clamping, exclusion zone established | QA/QC + Client/Engineer (Hold) | IR/Hold-point sheet |
| Exothermic ignition and cooling | Observation | Safe ignition; no ejection; adequate cooling time | Technician, HSE (Witness) | Weld log |
| Post-weld visual inspection (100%) – HOLD | Visual to acceptance criteria | Full fill; no cracks/porosity/cold shuts; proper alignment | QA/QC + Client/Engineer (Hold) | IR with photos |
| Hammer test (100%) | Hammer blows (0.5–1 kg) | No cracking/loosening/movement | QA/QC | Inspection checklist |
| Electrical resistance (sampling) | DLRO | Joint R ≤ equivalent conductor R [Verify per spec] | QA/QC | Test log |
| Pull-test (sampling) – WITNESS/HOLD if specified | Tensile pull to specified load | No failure at specified load [Verify per project] | QA/QC, Third-party Lab, Client/Engineer (Witness/Hold) | Pull-test report |
| Zinc repair and joint coating | DFT/coverage check (where applicable) | Repair per ASTM A780; coating continuous, thickness per product datasheet | QA/QC | Coating inspection record |
| Records and close-out | Document completeness | All logs, photos, test certs filed and approved | QA/QC | Dossier/turnover pack |
This table is a read-only public reference. Download the PDF or Excel version, or customize this ITP to edit it for your project.
Frequently asked questions
Related method statement
This Inspection and Test Plan is associated with the Method Statement: Exothermic Welding of Earthing and Lightning Protection Connections method statement, which describes the step-by-step construction sequence, resources, materials, equipment, safety controls, and environmental controls for this activity.
View the Method Statement: Exothermic Welding of Earthing and Lightning Protection Connections method statement →