Inspect skylight curb preparation before skylight installation guides roof inspectors and foremen to validate structure, dimensions, waterproofing interfaces, drainage, and documentation compliance before positioning skylight units.
- Verify structure, geometry, and anchoring match approved submittals and drawings.
- Confirm waterproofing transitions, terminations, and sealants meet acceptance criteria.
- Check slopes, crickets, and drainage to prevent ponding at curbs.
- Interactive, commentable checklist with export and QR code verification.
The checklist
Substrate and Structure
- Probe roof deck around the opening with a hammer and moisture meter; acceptance: sound substrate with no delamination and moisture ≤ 15% by mass; attach meter reading photo and location notes.
- Verify trimmer and header sizes against drawings using calipers/tape; tolerance: ±3 mm on width and depth; capture measurement photos and supervisor initials per approved project specifications and authority requirements.
- Check bearing surface flatness at curb base with 1 m straightedge; tolerance: ≤ 3 mm gap; shim with non-compressible material if required and photo-document before/after.
- Scan for embedded services at anchoring zones using a rebar/utility scanner; acceptance: anchor lines marked free of conflicts; upload annotated scan screenshot and painted layout photo.
Curb Fabrication and Anchoring
- Measure curb internal length, width, and diagonals with a steel tape; tolerance: +0/−6 mm and diagonals within 3 mm; log readings and photograph tape placement.
- Confirm curb height is ≥ 150 mm above finished roof, or per approved project specifications and authority requirements; record height at four sides with level and tape; attach photos.
- Verify curb material and thickness match submittal (e.g., 1.5 mm galvanized steel or treated timber class per specs); capture mill sticker/treatment tag and magnetic thickness gauge reading.
- Check pre-drilled anchor holes for diameter and edge distance using vernier calipers; tolerance: hole ±0.5 mm, edge distance ≥ 2× diameter; upload close-up photos and layout sketch.
- Confirm anchor spacing marked per submittal (e.g., 150–200 mm centres); verify with measuring tape; acceptance: uniform spacing within ±10 mm; photo of all elevations with marks visible.
Waterproofing and Flashing
- Inspect roof membrane upturn at curb: continuous bond, height ≥ 200 mm unless specified otherwise; probe seams at 200 mm intervals; upload probe photos and height readings.
- Check inside/outside corners: pre-formed or folded without fishmouths; acceptance: no voids > 3 mm; document with close-ups and note repair locations if any.
- Verify termination bar/plate at membrane edge: fixings at specified centres, gasket continuous; torque-check sample fasteners; acceptance: torque within manufacturer range; include torque log photo.
- Confirm sealant type and shelf life per submittal; record manufacturer, lot number, and expiry; perform 25 mm adhesion pull on test bead; acceptance: cohesive failure; attach results.
- If reglet/counterflashing is used, measure chase depth ≥ 20 mm, clean and dry; photograph depth gauge and cleaned groove prior to sealant installation.
Slope and Drainage
- Measure curb top plane with digital level; acceptance: 2% slope away from glazing line where detailed, or level per drawings; record readings at all sides with photos.
- Verify cricket/diverter upslope of curb where indicated; dimensions per drawing within ±5 mm; attach tape-photo and wide shot showing roof fall direction.
- Perform controlled hose test: 5 minutes upslope, avoiding direct curb head; acceptance: no ponding within 1 m after 10 minutes; upload video and stills.
Opening Condition and Housekeeping
- Deburr and clean rough opening and curb interior; vacuum debris; acceptance: no sharp edges, dust-free surfaces; provide photos of cleaned perimeter and vacuumed base.
- Dry-fit skylight template or frame to curb; acceptance: uniform 6–10 mm clearance each side; document with feeler gauge readings at four quadrants and photos.
- Verify thermal break/insulation at curb wall: rigid board thickness per submittal (e.g., 25–50 mm); continuity at corners; attach product label and installation photos.
- Confirm fall protection and perimeter warnings in place around opening; acceptance: guardrails or covers rated to load per approved project specifications and authority requirements; photo verification and safety sign-in.
Preview the printable checklist
Preview page one below. Open the image or download the PDF for all pages.
At a glance
- Validate framing, curb dimensions, and anchoring layout against submittals and drawings to avoid misfits and forced adjustments. Record tape readings, diagonal checks, and scan results so installation proceeds without shimming improvisations or damage.
- Confirm waterproofing interfaces around the curb: membrane upturn heights, corner treatments, termination bars, and sealants. Conduct probe tests and sample pull tests to verify bonding and fastener holding, preventing post-install moisture ingress and callbacks.
- Assess slopes, crickets, and drainage paths so water moves away from the curb. Perform controlled hose tests, observe for ponding, and record evidence. Proper drainage reduces ice dams, freeze–thaw damage, and premature roof system deterioration.
- Interactive online checklist with tick, comment, and export features secured by QR code.
How to use this skylight curb preparation checklist
- Preparation: Gather steel tape, digital level, straightedge (1 m), calipers, moisture meter, scanner, torque wrench, probe tools, PPE (gloves, eye protection, harness), and project drawings/submittals.
- Verify site conditions: Ensure safe roof access, fall protection, dry surfaces for accurate readings, and lighting sufficient for photos and measurements.
- Open the interactive checklist: Start a new session, select location/elevation, and preload drawings so each item can be tagged to plan references.
- Tick and comment in sequence: For each item, enter measurements, attach photos/videos, add comments, and flag nonconformances with corrective actions and due dates.
- Quality controls: Record lot numbers, torque values, and test results directly in fields; use mandatory fields to prevent incomplete submissions.
- Export and share: Generate a commentable report and export as PDF/Excel; share the QR-secured link with stakeholders for review.
- Sign-off: Capture digital signatures from contractor, roofing lead, and inspector; archive the QR-authenticated record in project folders.
Why curb structure and geometry decide the skylight fit
A skylight only installs cleanly when the curb is dimensionally true and structurally sound. Small errors at this stage amplify into binding frames, distorted gaskets, and leak paths. Start by confirming deck integrity and framing sizes match drawings, then control the curb’s internal dimensions and diagonals so the skylight seats without stress. Flatness at the bearing plane is just as critical; even a 4 mm ridge can twist the frame and telegraph into glazing stress. Anchoring layout must avoid embedded conflicts and maintain edge distances for pull-out strength. These checks are fast with the right tools—straightedge, digital level, calipers, scanner—and they create traceability through photos and readings. Recording tolerances and locations lets the installer address issues before equipment arrives on the roof, preventing rushed fixes and rework.
- Measure all sides and both diagonals for squareness.
- Keep flatness within 3 mm over 1 m.
- Maintain anchor edge distance at least twice diameter.
- Document locations with annotated photos.
- Scan anchoring zones to avoid clashes.
Waterproofing interfaces: where most failures begin
Most skylight leaks originate at curb-to-membrane interfaces, not through the glazing. Your aim is to verify continuous upturns, tight corner work, and secure terminations before hardware blocks access. Probe welded seams, look for fishmouths, and confirm termination bar torque and sealant integrity. Upturn heights often vary by system; when in doubt, follow the approved project specifications and authority requirements. If a reglet or counterflashing is detailed, ensure the chase is clean and deep enough to receive sealant and clips. Sample adhesion and pull-out tests provide objective acceptance, while lot numbers and expiry dates preserve traceability. Photo-document each side and corner before the skylight lands, because after installation, evidence is concealed and repairs become invasive.
- Probe seams every 200 mm for bond.
- Corner work shows no fishmouths or voids.
- Record sealant lot and expiry dates.
- Log torque checks on termination bars.
- Photograph every corner before install.
Drainage, detailing, and evidence that withstands audits
Drainage controls longevity. Confirm slope at the curb’s top plane, add crickets where drawn, and perform a controlled hose test to reveal ponding risks before the skylight blocks water paths. Equally important is housekeeping: clean openings prevent gasket damage and allow accurate dry-fits to confirm clearances. Integrating thermal breaks or insulation at the curb wall controls condensation and improves energy performance. Throughout, gather evidence—tape and level readings, close-ups of terminations, video of water tests—tagged to locations. This creates a defensible record for handover and warranties, proving the installation started on a dry, true, and prepared base, and supports rapid closeout with fewer punch items.
- Verify minimum 2% fall where detailed.
- Add crickets per drawings to split flow.
- Run hose tests and record videos.
- Vacuum debris to protect gaskets.
- Capture labeled photos and readings.
