Drill bored piles > 600 mm inspection checklist guides drilling controls and documentation for large-diameter piles before concreting, emphasizing verticality measurement, base sediment logging, and scaled QA tolerances for supervisors.
- Apply same controls scaled for larger diameter and deeper sockets.
- Document verticality and alignment with calibrated instruments and survey.
- Measure base sediment thickness at center and quadrants with evidence.
- Interactive, commentable records with export and QR code verification.
The checklist
Pre-Drill Planning and Setup
- Confirm latest IFC drawings and pile schedule; verify pile diameter ≥ 600 mm and design toe level.
- Set out pile center using total station; tolerance ≤ 10 mm or per specs; capture as-built coordinates and stake photo.
- Verify platform level (±20 mm) and bearing per geotechnical signoff; record plate-load or engineer approval with photos.
- Conduct drilling briefing covering strata, slurry/dry method, verticality tolerance, and hold points; file signed toolbox talk.
Rig and Tooling Verification
- Confirm rig torque, crowd, and stroke meet design depth/diameter; attach rig data sheet and serial number photo.
- Calibrate depth counter and dual-axis inclinometer; keep certificates ≤ 6 months; record zero checks with photos.
- Inspect buckets/augers/core barrels; measure effective diameter not less than design; photo with tape and tooling ID.
- Check temporary casing straightness and joints; trial assemble; document roll test and diameter gauge readings.
Drilling Operations Control
- Confirm drilling method (dry, bentonite, or polymer) per approved method statement; upload approval reference.
- Record start time, weather, groundwater level, and initial strata; attach site log with readings and photos.
- Control rotation and crowd to prevent overbreak/necking; log RPM, crowd pressure, and penetration rates by depth.
- If slurry used, test density (1.05–1.15 g/cm³), viscosity (32–50 s), sand content per supplier/specs; log every 2 h with kit photos.
- Measure actual diameter at casing top and first 3 m using calipers/tape; not less than design; record readings and photos.
- Track depth with weighted tape or electronic sensor; confirm ≥ design toe; timestamped depth log signed by driller.
Verticality and Geometry Documentation
- Check verticality at casing with spirit level and dual-axis inclinometer; deviation ≤ 1% or per specs; capture readings/photos.
- Perform downhole verticality survey at final depth (inclinometer/televiewer); upload profile report and instrument serial.
- Verify pile center vs survey control after drilling; tolerance ≤ 25 mm or per specs; attach as-built survey.
- Record zones of overbreak or constriction; measure diameters by depth interval; add annotated photos with scales.
Base Clean-Out and Sediment Assessment
- Clean base with clean-out bucket/airlift until returns run clear; photograph last two loads and logging notes.
- Measure base sediment at center and four quadrants using weighted spoon or sampler; ≤ 50 mm or per specs; log values/photos.
- Confirm base level and formation description (soil/rock); obtain geotechnical verification; attach signed inspection sheet.
QA Records and Handover (Non-Concreting)
- Compile drilling log: depth, strata, tool changes, slurry tests, delays; driller and supervisor signatures required.
- Attach verticality reports, diameter checks, sediment measurements, and calibration certificates; upload to lot file with QR link.
- Issue ITP hold-point release for concreting; confirm scope excludes concreting activities; obtain approvals and distribute.
Preview the printable checklist
Preview page one below. Open the image or download the PDF for all pages.
At a glance
- This drilling-only checklist scales familiar bored pile controls for diameters above 600 mm, emphasizing alignment, diameter confirmation, strata logging, and safe platform practices. It helps prevent overbreak, necking, and rig-induced deviations that compromise pile capacity and tolerance compliance.
- Focused on measurement and evidence, it captures calibrated verticality readings, as-built coordinates, diameter checks, depth logs, and slurry properties (if used). It also standardizes clean-out criteria and sediment thickness measurement across center and quadrants before handover for concreting.
- Interactive online checklist with tick, comment, and export features secured by QR code. Supervisors and inspectors attach photos, instrument serials, and signatures, creating a verifiable audit trail aligned with approved project specifications and authority requirements.
- By separating drilling from concreting, the checklist enforces a clear hold point. It delivers a documented, stable, and clean base, minimizing inclusion risk and ensuring the next activity proceeds on verified geometry and geotechnical formation without delay.
How to Use This Checklist
- Preparation: Gather calibrated inclinometer, depth counter, survey equipment, mud balance/Marsh funnel (if slurry), clean-out tools, camera, and PPE. Review approved method statement and project specifications. Confirm platform readiness and permissions before starting drilling activities.
- Using the Interactive Checklist: Start interactive mode, tick items as completed, and add time-stamped comments with photos, readings, and serial numbers. Tag stakeholders where action is needed. Export the evolving record to PDF/Excel at milestones for review.
- Sign-Off: After completing drilling, verticality, and base sediment checks, obtain digital signatures from driller, supervisor, and geotechnical representative. Distribute the export and archive it with a QR-authenticated link for future verification.
Scaling Controls for Large-Diameter Drilling
When piles exceed 600 mm, the basic controls remain the same but must be scaled for higher torque, greater spoil volume, and increased sensitivity to platform flatness and casing straightness. A heavier rig magnifies site platform risks, so pre-drill verification of level and bearing is essential. Larger buckets and core barrels require vigilant wear checks to ensure the cut diameter meets design, while survey control must be precise to prevent cumulative layout drift across a pile group. If slurry is used, maintain tighter monitoring intervals because a larger hole volume can dilute properties quickly and elevate sand content. Recording RPM, crowd pressure, and penetration rates helps detect changing strata and overbreak risks. Consistent documentation across these aspects enables a clean, auditable handover for concreting without mixing scopes.
- Level, bearing, and exclusion zones protect heavy rig stability.
- Tool wear directly affects cut diameter; measure and photograph.
- Survey control precision prevents group misalignment.
- Slurry properties can drift faster in larger volumes.
Verticality, Alignment, and Evidence
Verticality determines load path efficiency and reinforcement fit, so measure it both at the casing head and downhole. A dual-axis inclinometer or downhole tool provides a profile through depth, while a spirit level confirms casing plumb. Accept verticality within specified tolerance (e.g., ≤ 1%) or per approved project specifications and authority requirements. Capture instrument serial numbers, calibration dates, and time-stamped readings. Cross-check alignment with an as-built survey to confirm pile center relative to grid control. Where deviations approach limits, note corrective actions (e.g., casing adjustment, tool change) before proceeding. Document any necking or overbreak with measured diameters by depth, and annotate photos with scales. These records protect design compliance and accelerate review during hold points.
- Use calibrated dual-axis inclinometer for downhole profiles.
- Record instrument serials and zero-check photos.
- Confirm pile center with as-built survey coordinates.
- Log any necking or overbreak with dimensions.
Base Clean-Out and Sediment Measurement
A clean pile base is vital for bond and end bearing. After achieving final depth, perform clean-out using an appropriate bucket or airlift until returns are visually clear and free from debris. Then measure base sediment thickness at the center and four quadrants using a weighted spoon or sampler. Acceptable thickness should meet project specifications (commonly ≤ 50 mm), with each reading logged against depth and location. If slurry is present, confirm its final density, viscosity, and sand content meet the acceptance window before handover, as poor slurry can redeposit fines. Have the geotechnical representative verify formation type and toe level. Provide clear photographic evidence of clean-out results, sampling tools in use, and logs. This documented process reduces inclusion risk and provides confidence for the subsequent concreting operation.
- Clean until returns are clear and consistent.
- Measure sediment at center and four quadrants.
- Record slurry properties at final state if used.
- Obtain geotechnical verification of formation.
